FullBend tube bender
Countless levels of automation
FullBend is a fully electric tube bending line designed to offer customers maximum automation and bending speed. The complete CNC motorisation of all machine movements allows you to configure the perfect machine for your needs.
The extremely compact dimensions of the bending head allow the production of parts with complex shapes that often require expensive right and left bending systems. This tube bending line is perfect when extreme repeatability and reproduction quality of parts are required, combined with high productivity.
key features
- Sturdy electro-welded structure with electrical cabinet on board the machine and integrated tool cabinet.
- System management software (S.T.I) with simple, intuitive interface and complete simulation of the actual bending cycle.
- Multi-plane tube bender with 9 brushless electric axes, controlled by CNC.
- System compliant with CE requirements thanks to safety systems with laser barriers and guards that can be automatically adjusted according to different bending lengths. Separate, ergonomic control panel with multi-touch screen.
- Possibility of integrating the tube bender with cutting, punching and marking units.
- Prepared for remote assistance.
- Possibility of working with round, square and special profiles.
- Integrated automatic management of the three bending systems: traction-flexion, compression and calender generation.
Advantages
- Bending of complex shapes thanks to the compact head design.
- Interchangeable through shaft for use with existing bending tools.
- Excellent bending quality thanks to a wide range of accessories such as tiles, shaped clamps, die opening devices and core lubrication units.
- Drivers with regenerative systems offering energy savings of up to 40%.
- Configuration can be modified even after purchase by reversing the bending direction or increasing the working length.
- Flexible system thanks to the possibility of mounting multi-plane and multi-radius bending tools.
- Quick set-up of equipment thanks to the quick-release bayonet coupling for the core rod, quick change of the clamp body sectors, clamp and quick-release slide.
FullBend
MODELS
| FullBend 450 | FullBend 800 | |
|---|---|---|
| Max diameter of round steel tube – mm | 45×3 | 80×5 |
| Max diameter of round stainless steel tube – mm | 35×2 | 76×2 |
| Max diameter of round steel alloy pipe (Alu-Cu) in clamp – mm | 50×3 | 108×2 |
| Maximum bending radius – mm | 240 | 320 |
| Useful length on clamp – mm | 3100 | 4200 |
| Useful length on core – mm | 4400 | 6000 |
| Maximum bar passage diameter – mm | 45 | 78 |
| Number of axes controlled – mm | 7 | 7 |
| Underhead dimensions – mm | 290 | 530 |
| Die set height – mm | 240 | 360 |
| Head projection – mm | 600 | 790 |
| Head clearance radius – mm | 125 | 200 |
| Power supply voltage – V | 220/400/480 | 400/800 |
| Food frequency – Hz | 50/60 | 50/60 |
| Maximum power – kW | 18/27 | 30/50 |
| Approximate weight – Kg | 3400 | 8200 |
| Curvature direction | Right | Right |
Main sectors
APPLICATIONS
HVAC
Solutions for ducting, fittings and other elements
Furniture
Solutions for the creation of customised structures and furnishings
Zootechnics
Equipment and facilities for animal husbandry
Hydraulics
Metal pipe terminals and more
Motorbikes
Chassis, suspension and other specialised parts
Construction
From scaffolding tubes to special profiles for fences
Gardening
Equipment for the treatment and maintenance of outdoor spaces
Agricultural vehicles
Curved tubes, butterfly profiles, complex bends
HVAC
Solutions for ducting, fittings and other elements
Furniture
Solutions for the creation of customised structures and furnishings
Zootechnics
Equipment and facilities for animal husbandry
Hydraulics
Metal pipe terminals and more
Motorbikes
Chassis, suspension and other specialised parts
Construction
From scaffolding tubes to special profiles for fences
Gardening
Equipment for the treatment and maintenance of outdoor spaces
Agricultural vehicles
Curved tubes, butterfly profiles, complex bends
HVAC
Solutions for ducting, fittings and other elements
Furniture
Solutions for the creation of customised structures and furnishings
Zootechnics
Equipment and facilities for animal husbandry
Hydraulics
Metal pipe terminals and more
Motorbikes
Chassis, suspension and other specialised parts
Construction
From scaffolding tubes to special profiles for fences
Gardening
Equipment for the treatment and maintenance of outdoor spaces
Agricultural vehicles
Curved tubes, butterfly profiles, complex bends
HVAC
Solutions for ducting, fittings and other elements
Furniture
Solutions for the creation of customised structures and furnishings
Zootechnics
Equipment and facilities for animal husbandry
Hydraulics
Metal pipe terminals and more
Motorbikes
Chassis, suspension and other specialised parts
Construction
From scaffolding tubes to special profiles for fences
Gardening
Equipment for the treatment and maintenance of outdoor spaces
Agricultural vehicles
Curved tubes, butterfly profiles, complex bends
