HeavyBend tube bender
Precision and strength
The HeavyBend line is the ideal solution when high rigidity, structural strength and repeatability are required.
The bending head movement allows for easier machine operation both during tube loading and finished piece unloading, and the direct transmission to the bending axis ensures optimal results even under heavy loads.
HeavyBend tube benders are also equipped with a DC Bus energy saving system with active current regeneration, which guarantees energy savings of up to 40% of the power consumption.
key features
- Sturdy electro-welded steel structure with electrical cabinet on board the machine.
- System management software (S.T.I) with simple, intuitive interface and complete simulation of the actual bending cycle.
- From 1 to 7 brushless electric axes, controlled by CNC.
- System compliant with CE requirements thanks to safety systems with barriers and laser protection.
- Separate, ergonomic control panel with 14‘/21’ multi-touch screen depending on the configuration.
- Possibility of integrating the tube bender with cutting, punching and marking units.
- Safety area automatically adjustable according to different bending lengths.
- Prepared for remote assistance.
- Integrated automatic management of the three bending systems: traction-flexion, compression and calender generation.
- Direct drive of the bending axis.
Advantages
- Possibility of working round, square and special profiles.
- Rigidity and precision of tool clamping due to irreversible toggle closure.
- Interchangeable through shaft for use with existing bending tools.
- Excellent bending quality thanks to a wide range of accessories such as tiles, shaped clamps, die opening devices and core lubrication units.
- Drivers with regenerative systems offering energy savings of up to 40%.
- Possibility of modifying the configuration even after purchase by reversing the bending direction or increasing the working length.
- Flexible system thanks to the possibility of mounting multi-plane and multi-radius bending tools.
- Quick set-up of equipment thanks to quick-release bayonet coupling for the core rod, quick change of clamp body sectors, clamp and quick-release slide.
HeavyBend
MODELS
| HeavyBend 900 | HeavyBend 1200 | HeavyBend 1500 | |
|---|---|---|---|
| Max diameter of round steel tube – mm | 90×5 | 114×6 | 150×8 |
| Max diameter of round stainless steel tube – mm | 76×2.5 | 100×4 | 140×4 |
| Max diameter of round steel alloy pipe (Alu-Cu) in clamp – mm | 108×2 | 130×3 | 180×10 |
| Maximum bending radius – mm | 300 | 450 | 450 |
| Useful length on clamp – mm | 4200 | 3700 | 3900 |
| Useful length on core – mm | 6000 | 6450 | 6750 |
| Maximum bar passage diameter – mm | 98 | 113 | 143 |
| Underhead dimensions – mm | 655 | 1120 | 1100 |
| Head projection – mm | 500 | 390 | 550 |
| Head clearance radius – mm | 200 | 320 | 515 |
| Power supply voltage – V | 400/480 | 400/480 | 400/480 |
| Power supply frequency – Hz | 50/60 | 50/60 | 50/60 |
| Maximum power – kW | 30/50 | 30/50 | 80/100 |
| Approximate weight – Kg | 8500 | 16000 | 17000 |
| Curvature direction | Left or Right | Left or Right | Left or Right |
Main sectors
APPLICATIONS
Zootechnics
Equipment and facilities for animal husbandry
Agricultural vehicles
Curved tubes, butterfly profiles, complex bends
Naval
Boat components with a focus on strength and safety in marine environments
Heat exchangers
Bending of stainless steel tubes and other materials
Zootechnics
Equipment and facilities for animal husbandry
Agricultural vehicles
Curved tubes, butterfly profiles, complex bends
Naval
Boat components with a focus on strength and safety in marine environments
Heat exchangers
Bending of stainless steel tubes and other materials
Zootechnics
Equipment and facilities for animal husbandry
Agricultural vehicles
Curved tubes, butterfly profiles, complex bends
Naval
Boat components with a focus on strength and safety in marine environments
Heat exchangers
Bending of stainless steel tubes and other materials
Zootechnics
Equipment and facilities for animal husbandry
Agricultural vehicles
Curved tubes, butterfly profiles, complex bends
Naval
Boat components with a focus on strength and safety in marine environments
Heat exchangers
Bending of stainless steel tubes and other materials
Zootechnics
Equipment and facilities for animal husbandry
Agricultural vehicles
Curved tubes, butterfly profiles, complex bends
Naval
Boat components with a focus on strength and safety in marine environments
Heat exchangers
Bending of stainless steel tubes and other materials
