Bending solutions for the automotive industry

The automotive industry requires high standards of precision, reliability and repeatability to ensure component safety and compliance. Stargroup offers customised solutions with EvoBend and FlexiBend machines, workbenches, complete systems and laser cutting systems to meet the diverse needs of the industry.

Bench for shaping the tubes that make up car seats

Soluzioni-curvatura-automotive

Transfer line for high pressure lance manufacturing

Curvatubi con caricatore automatico

Tube bender with automatic loader for bending brake system tubes

Application examples in the automotive sector

Car seat frames: Supply of 2 benches with 5 interchangeable plates, each equipped with dedicated deformation units for each type of tube required. The loading and unloading of the piece can be automated using robots or manual operation can be maintained.
Motorcycle braking systems (Bundy tubes): The FlexiBend tube bender is the ideal solution for bending Bundy tubes with diameters from 4 to 10 mm and thicknesses up to 2 mm, ensuring precision on complex shapes. The right-left bending system allows you to maintain the maximum repeatability required by motorcycle manufacturers. A support bench can be integrated to support the tubes during bending.
Lances for high-pressure guns: Creation of automated transfer lines to perform sequential operations such as countersinking, threading and deburring on tubes with a diameter of 12 mm. This system ensures high productivity and consistent quality for large-scale production.

Key features for the automotive industry

Operational flexibility: Automated solutions for high volumes or manual systems for small customised batches.
Precision and repeatability: Advanced technologies to ensure maximum accuracy and compliance.
Complete integration: Possibility of integrating loading/unloading robots and transfer lines to automate the entire production process.

Benefits for automotive manufacturers

Stargroup bending solutions offer numerous advantages for automotive manufacturers: reduced processing times thanks to advanced automation, greater precision and repeatability to comply with the highest standards, and operational flexibility to adapt to different production requirements. The possibility of integrating transfer lines and robotic systems allows you to optimise efficiency, reduce waste and improve the overall quality of components.